Samson Sky appoints accomplished composites expert to bring Switchblade flying car into production

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Samson Sky, the producers of the Switchblade Flying Sports Car, has announced the appointment of composites manufacturing expert Michael Maxwell as the new Chief of Research and Development (R&D). Maxwell’s appointment represents a major step forward in the company’s efforts to bring this revolutionary vehicle to market. This move follows the successful first flight of the Switchblade Flying Car in November 2023, a milestone that not only demonstrated the vehicle’s technical capabilities but also solidified Samson Sky’s position at the forefront of the emerging flying car industry.

Samson Welcomes Composites Expert Michael Maxwell as R&D Chief
Samson Welcomes Composites Expert Michael Maxwell as R&D Chief

The first flight was a culmination of years of rigorous research, development, and testing, showcasing the viability of combining both road and air travel in a single vehicle. This achievement marked a significant milestone in the ongoing development of the world’s first flying sports car designed for both road and air use, aimed at providing consumers with an unprecedented level of freedom and flexibility in personal transportation. With Maxwell’s expertise, Samson Sky is now well-positioned to tackle the next challenges in production and regulatory compliance, making the dream of a flying car closer to reality for consumers.


Switchblade’s first flight and gearing up for production

Following the first successful flight of the Switchblade Flying Car in November 2023, Samson Sky is now focused on moving this revolutionary vehicle into full-scale production. This groundbreaking development has attracted significant interest, not just within the aerospace industry, but also among automotive enthusiasts who dream of seeing flying cars finally become a reality. According to company officials, Michael Maxwell will be instrumental in streamlining the company’s R&D efforts, enabling the smooth transition from development to production.

Switchblade Flying Car is a hybrid electric, street-legal vehicle that can transform into an aircraft. Designed to combine the practicality of a car with the efficiency of a small aircraft, it aims to simplify travel by allowing users to avoid traffic and travel faster over long distances. The success of the first flight marked a major step forward in realizing this vision. For those who may not be familiar, a flying car is a vehicle that has the capacity to function both on the road and in the air. Historically, the concept of a flying car has existed for decades, but most prototypes remained experimental or conceptual due to technological, regulatory, and infrastructure challenges.

Maxwell is a highly skilled program manager with over two decades of experience working with prominent organizations, including Boeing, Toyota, NASA, and the U.S. Department of Defense (DOD). His contributions were critical in preparing the Switchblade for its first flight and will now prove crucial in the next phase taking it into production.

“Michael Maxwell’s wealth of knowledge and experience in advanced composites makes him an invaluable member of Samson, and we’re excited to have him leading our R&D and production efforts,” said Sam Bousfield, CEO of Samson Sky and the designer of the Switchblade. Bousfield also highlighted that significant improvements have been made during testing, including a 20% increase in aerodynamic performance, validated at the University of Washington’s Kirsten Wind Tunnel in Seattle. This improvement over the original design is expected to make the vehicle both more efficient and safer, which is essential as the company looks to move into full production.


Michael Maxwell’s background and expertise

Maxwell brings extensive experience to the team, especially in the field of advanced composites an area critical for developing a vehicle that must be both lightweight and robust enough to perform as an aircraft and a car. Maxwell previously worked as the Composite Manufacturing Manager from 2020 to 2023 for SpinLaunch, a company noted for developing innovative, cleaner methods of launching satellites into space. In 2022, SpinLaunch was named one of Time100’s Influential Companies for their groundbreaking approach. There, Maxwell led the manufacturing of the world’s largest carbon fiber part ever produced: a 1.5-ton, 100-foot-long satellite launch mechanism.

At SpinLaunch, Maxwell oversaw production planning for all the carbon fiber structures, hardware, and mechanisms for the vacuum-sealed centrifuge. This centrifuge operated a 1.5-ton launch tether, a structure standing as tall as the Statue of Liberty, located at Spaceport America in New Mexico. His expertise in composites manufacturing, especially working with carbon fiber, has equipped him with the skillset necessary to handle the challenges that come with building a flying car.

Maxwell’s appointment signifies a significant step forward for Samson Sky. “I look forward to helping take this across the finish line, and bringing the Switchblade through the last steps into a vehicle that is ready for serial production,” said Maxwell.


The Switchblade flying sports car: On-road and in the air

The Switchblade Flying Sports Car is a versatile vehicle designed to be high-performance on both road and air. The concept behind the Switchblade aims to provide a convenient way to travel by offering a seamless transition between driving and flying modes. You park it in your garage, drive it to the airport, and within three minutes, the wings and tail extend, transforming it into an aircraft. This makes it suitable for a wide range of personal uses, from business trips to weekend getaways, effectively blurring the lines between road travel and private aviation.

The Switchblade seats two people side-by-side, has enough room for travel bags, and flies up to 500 miles on a single tank of premium automobile gasoline. For driving, the Switchblade is a street-legal vehicle, which means users can fly to an airport near their destination and then simply drive the last few miles a convenience that traditional private planes cannot offer. With such capabilities, the Switchblade presents a potential solution for alleviating traffic congestion in urban areas while also providing a flexible travel experience.


Challenges and considerations for flying cars

The concept of flying cars is not without its challenges. Regulatory hurdles, safety concerns, and the need for dedicated infrastructure are among the key issues that companies like Samson Sky must navigate. The Federal Aviation Administration (FAA) has strict regulations governing aircraft safety, and while the Switchblade falls under the Experimental category of aircraft, meaning it is not subject to the same certification process as fully factory-produced planes, there are still rigorous safety standards that must be adhered to.

Under FAA regulations, owners of experimental aircraft must build at least 51% of the vehicle themselves. As such, all Switchblade owners will be required to spend one week at the Samson Builder Assist Center to fulfill this requirement before the company completes their vehicle. This collaborative build process helps ensure that owners are familiar with their aircraft, which is a crucial safety measure for any experimental aviation project.

This requirement also emphasizes the role of the builder in maintaining and understanding the vehicle. While this may deter some potential buyers, it also creates a unique and personalized experience for those willing to engage in the process a key aspect of many experimental aircraft enthusiasts.


Future outlook for the Switchblade and flying cars

As Samson Sky progresses towards production, the Switchblade is positioned to be one of the first widely available flying cars to hit the consumer market. Despite significant hurdles such as ensuring compliance with both automotive and aviation regulations, establishing safety protocols, and developing appropriate infrastructure the potential benefits of such vehicles are enormous. Flying cars could fundamentally change the way people travel, reducing congestion on the roads, offering faster transit times, and providing a new level of freedom and flexibility.

The flying car concept has been part of the public imagination for decades, often depicted in science fiction works like The Jetsons or Back to the Future. The realization of such technology signals a new era in personal transportation, one in which individuals have greater autonomy over how and where they travel. Maxwell’s appointment, and the company’s emphasis on cutting-edge composite materials, positions Samson Sky at the forefront of making this dream a reality.

With further advancements in aviation technology, along with increasing interest in urban air mobility solutions such as drone taxis and electric vertical take-off and landing (eVTOL) vehicles the future looks promising for the flying car industry. As these innovations mature, we may soon see flying cars not just as a luxury item but as an integral part of our daily transportation infrastructure.

For more information about the Switchblade and to follow its progress into production, visit: samsonsky.com

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